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Summary of Qualifications |
Over 20 years of experience in industrial process control and project management
In depth expertise in the application of process modeling and advanced control
Experience in batch, continuous, and advanced control software projects
Extensive experience with PLC, HMI, and distributed control systems
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Certifications |
Registered Professional Engineer, Texas #100308
ISTQB Certified Software Tester, 08-CTFL-00291-USA
IEEE Senior Member
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Professional Experience |
Sept 1998 Present
Contractor, Dixon Process Automation Services Inc., Lago Vista, Texas
- Testing of new DeltaV products for Emerson Process Automation, Austin, TX
- Certification of Safety Instrumented Systems for Emerson Process Automation, Austin, TX
- Installation of OPC network and automated reports, Austin Energy, Austin, TX
- Upgrade to Rockwell Batch recipes for Kraft Foods, Dallas, TX
- Project management contract with ASI Corp for semi-conductor accounts in Dallas, TX
- Consultation with various clients on advanced control and marketing support
- Built user interface in GUS Display Builder, Visual Basic scripting for DuPont Nomex facility
- Installation and maintenance support for RMPCT advanced control application
- Built custom applications for automation of startups for DuPont Tyvek machines
- Designed variable deadtime compensation control for polymerization reactor
- Wrote utilities in VBA for easier Honeywell system maintenance
- Built translator for Honeywell process I/O, using Delphi, VBA, SQL, and MS Access
- Marketing support to PAS Inc for alarm system optimization
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Jan 2001 May 2003
Advanced System Integration Corp, Austin, Texas
- Project manager for industrial automation projects
- Project manager and engineer for very successful DeltaV project with Austin Energy
- Provide expert support for automation of Motorola wafer fab tools
- Lead on release test team for DeltaV 7.2 on Windows 2003 .NET Server
- Completed Batch software application for ATMI, Burnett, TX
- Project manager on very successful Motorola MOS3 decomissioning project
- Project manager for Ionics Pure Solutions projects in China and Dallas
- Engineer for Honeywell GEM3 upgrades in Bryan, Texas
- Various PLC, HMI, and control system projects
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Sept 1997 Sept 1998
Pavilion Technologies, Austin, Texas
- Advanced Control Engineer, Paper Machine Applications
- Developed mathematical models of paper making process using neural networks
- Built simulation for Process Perfecter non-linear control in industrial processes
- Wrote Excel VBA routine to generate design of experiments data for paper properties
- Installed online process modeling applications with Windows NT, Open VMS, Bailey, OSI PI, and FIX DMACS systems.
- Conducted feasibility studies for paper mill applications of neural network based systems.
- Made sales presentations at paper mill client sites and paper industry trade shows
- Conducted training on use of modeling products
- Installed continuous emissions models for power boilers that passed EPA accuracy tests
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May 1987 Sept 1997
Honeywell Inc., Industrial Automation and Control Division, Phoenix, Arizona
- Principal Control Engineer, Pulp and Paper Advanced Controls
- Project manager for advanced control product, applying Neural Networks and multi-variable predictive control. Coordinated activities of several domestic and international development groups. Produced project plan and work breakdown structures, track cost and schedule, reported to management and marketing. Wrote data access modules using object oriented C++ on HP-UX, Solaris, and VXWorks platforms. The Neural Net development resulted in the most accurate and flexible model identification in the industry for the process.
- Designed and developed a serial communication link between Honeywell and ABB systems which were installed successfully by field personnel using the installation tools and documentation that I provided.
- Installed Machine Direction and Cross Direction advanced control packages at numerous paper mills
- Installed excess oxygen control and interlocks on chemical recovery boiler
- Installed a pulp mill recovery system, which passed EPA inspection and prevented shutdown.
- Designed and developed bleach plant advanced control package
- Completed design and installation of ladder logic for a pulp mill brownstock system
- Restored a TDC 3000 Application Module corrupted database on a live system while the powerhouse was online without effecting process operations.
- Initiated software development practices, the addition of new system features, and development of productivity tools for TDC 3000.
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August 1984 - May 1986
S.D. Warren Paper Co., Somerset Operations, Skowhegan, Maine
- Co-op student
- Calibration and testing of paper machine sensors. Used statistical analysis of results to determine calibration coefficients. This gave operations personnel a more accurate and timely indication of product quality.
- Identified design issues in sensors which prevented calibration to lab test equipment. This avoided wasted efforts in trying to calibrate sensors that could not be calibrate
- Development of process graphics for all steam systems in DEC PDP-11 based control system. This was used during operations for an enhanced view of the process, and served as a valuable training aid for operations personnel
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Education |
B.S. Paper Science and Engineering, Minor Mathematics,
Miami University, Oxford, Ohio, May 1987
Neural Networks, 1992
Honeywell Engineering Management School, 1993
Client/Server Application Development, 1993
Honeywell Explore program for managers, 1994-1995
ISO 9000 training, 1994
Microsoft Project, 1995
Managing New Product Development Projects and Programs, 1997
Honeywell TPS System Administration, 1999
WonderWare Advanced Industrial SQL, 2001
Rockwell Software RS BizWare Batch, 2002
ISTQB Software Testing, 2007
Professional Engineering Certification, 2008
MicroSoft Vista, 2008
OPC Level 2 Diagnostics Certification, 2009
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Systems Experience |
Honeywell TPS 3000
Honeywell UDC Controller
InPrise Delphi
Visual Basic, VBA for Access (SQL), Excel
C++ (HP UX, Sun Solaris)
Rockwell RSLogix, RSView
WonderWare InTouch, Industrial SQL Server
Emerson DeltaV
AutomationDirect PLC
Modicon Concept PLC programming
Matrikon OPC Data Manager
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Publications |
"Advanced Bleach Plant Controls Boost Consistency, Operator Interface"
Pulp and Paper Magazine, pp. 132 - 135, October 1989
"Using Labels in Conditionals", Honeywell IAC Journal, Oct 1991
"Implementing Regulatory Control with Digital Outputs", Honeywell IAC Journal, Oct 1994
"Modern Database Tools Applied to DCS", TAPPI/ISA Process Control Conference Proceedings, March 2000
"The Myth and Magic of OPC", InTech, Aug 2009
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Presentations |
"Paper Machine Process Controls Competitive Analysis"
Honeywell Worldwide Pulp and Paper Sales Meeting, Phoenix, Arizona, May 1991
"TDC 3000 Slick Tricks"
Exxon Users Group, Houston, Texas, May 1992
"Application Module Performance Enhancements"
Honeywell Users Group, Phoenix, Arizona, June 1993
"Neural Network Applications in the Pulp and Paper Industry"
TAPPI Northwest Section Conference, Seattle, WA, Sept. 1997
"Introduction to Applications of Neural Network Modeling for the Pulp and Paper Industry"
Miami University senior class and faculty, Oxford, OH, Oct 1998
"Modern Database Tools Applied to DCS" TAPPI/ISA Process Control Conference, Williamsburg, VA, March 2000
"The Myth and Magic of OPC" ISA International Instrumentation Symposium, League City, TX, June 2009
"The Myth and Magic of OPC" ISA Expo, Houston, TX, Oct 2009
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Memberships |
Technical Association of the Pulp and Paper Industry, 1984 - Present
Instrument Society of America, 1987 Present
Miami University School of Engineering Advisory Board, 1998 Present
Institute of Electrical and Electronics Engineers, 1999 - Present
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